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Friction Welding Machine



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SERVO FRICTION WELDING MACHINE ZYJ-10

                                                                       

I.Equipment characteristics

II.Equipment composition

III.Usage requirement

IV.Main configuration

I.Equipment characteristics

ZYJ-10 Type friction welding machine adopts servo spindle motor, which can save 35-50% energy compared with ordinary asynchronous motor.

The hydraulic part adopts hydraulic proportional control valve, with stable performance and simple operation. Through the human-machine interface, the parameters and values of the friction welding machine can be adjusted and set, which is intuitive, efficient, easy to learn and convenient for the operator to learn and use.

II.Equipment composition

ZYJ-10 Type friction welding machine is mainly composed of main machine, hydraulic system and electrical control system.

2.1The main machine is composed of bed, headstock, rotating fixture, moving fixture, sliding table and main oil cylinder

2.1.1The bed is made of welded structural parts, which can be processed after stress relief and aging, so as to ensure the stability and processing accuracy of the bed.

2.1.2The spindle box is made of welded structural parts, which can be processed after stress relief and aging, so as to ensure the stability and machining accuracy of the spindle box.

2.1.The rotating clamp is customized according to the customer's needs.

2.1.4The mobile fixture is equipped with special fixture according to the needs of customers to meet the pressure and accuracy requirements of long-time welding.

2.1.5The main cylinder adopts the fittings of the famous manufacturer, all the seals are Taiwan DZ import seal rings, with excellent performance and anti-aging.

2.1.6The hydraulic system adopts superimposed hydraulic valve control system, which is mainly composed of motor, oil pump, reversing valve, overflow valve, pressure reducing valve, oil tank and pressure gauge.

2.1.7The electrical system consists of air switch and contactor. PLC, human-machine interface, servo control system and other components.

III.Usage requirement

3.1With human-computer interface, all parameters can be set and adjusted intuitively. Include:

Maximum upset force:100KN

Mobile fixture clamping diameter / length: 12-50/20-200mm

Rotary fixture clamping diameter / length:12-40/20-200mm

Welding rhythm:200-500Pc / hour

Welding speed:0-1500Revolutions per minute Adjustable

Welding pressure:1-10MPA

Working speed:1-150mm/second

3.2Welding process and parameters: due to the use of human-machine interface, welding process and parameters are displayed in real time.

 

Including: spindle speed, welding time, welding quantity, etc.

IV.Main purchase and configuration of welding machine

NO.

Name

Type

Supplier

1

servo motor

13kW control system

CTB、MSK、ZM

2

Rotary fixture

Customized

 

3

Mobile fixture

Customized

 

4

Bearing

 

NSK,FAG

5

Guide

HG35

KATE precision

6

PLC

FXseries

HCFA

7

Touch screen

765MT

XINJIE

8

Switching Mode Power Supply

 

OMRON

9

Contactor, etc.

 

Schneider, Tianzheng

10

Hydraulic tank

Customized

 

11

Hydraulic motor

 

 

12

Oil pump

 

Xianju, Zhejiang

13

Pressure sensor

 

Hangzhou

14

Speed regulating valve

 

Beijing Huade

15

Oil cooler

 

Wuxi Wald

16

Hydraulic valve

 

VTOZ

 

The delivery time of the equipment is 30 days.