Medical Paper-Plastic Bag Making Machine
Type : ZYJ-600AT -1
ItemPage
一Features‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥4
二、Technical Parameters‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥5
三、Configuration‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥5
1、Unwinding unit‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥6
2、Unwind tension‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥6
3、Web Position Control Device Control Method‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥6
4、Film inserting unit‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥6
5、Teeth Shape Disk Knife‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥7
6、Heat Sealing Unit‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥7
7、Main transmission device‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥8
8、Automatic positioning device‥‥‥‥‥‥‥‥‥‥‥‥8
9、Longitudinal cutting‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
10、Transverse Cutter‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
11、Glue place device‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
12、Electrostatic elimination‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
13、Collecting table‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥10
14、Rewinding Structure‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥10
15、Control system‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
16、Mechanical requirements‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
四、Related device‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
五、Key Electric Components List‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥12
六、Spare Parts List‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥12
七、Machine picture‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥15
一、Features
1.Excellent processing and assembling, with elegant shape, reasonable structure. 2.High steady operation speed,
low noise.
3. Introduce industrial PLC computer servo control and operate system, imported man-machine interface control, to
provide a curate protection for the speed operation.
4. Imported servo control, main motor with inverter speed control.
5. Hot pressure digital control, to make products more smooth, improve the rate of finished products.
6.The latestnew type pneumatic locking double-unwinding device, automatic tension and EPC control.
7.Constant tensioncontrol for double-unwinding, ensure the stability of material feeding.
8.Introduce dynamic compensation dancing roller for middle tension holding, to minimize the middle stage tension
variation when the material passing by the machine. Stable middle tension control .
9.Introduce imported servo motor for out-feeding, final production section with dual functions, reel making and pouch making can be shifted very easily.
10.Introduce imported photocell length-fixation control system and auto punching device for pouch making.
11.Dual slip cam shafts,rewinding motor equipped with inverter and constant tension control device to ensure each rewinding rolls in the same tension, with neat end face
二、Technical Parameters
Main Electric Component： Servo Motor for material feeding, AC main motor with Panasonic inverter for main machine，6 routes temperature control, constant auto tension control for unwinding section
Max. Mechanical beat：150pcs/min Max 25Meter/min
Making Bag size: Length: 600 mm and Double self-sealing bag: Horizontal bag making, total bag length 50-600 mm,Single bag length not exceeding 300 mm.
Bag making width: 100~600mm
Max. Dia. Of Material Roll ：φ600mm
Heat sealing knife： 1 group
Lines of Pouch Production： 1-5 Lines
Cooling Block： 1 group
Electric Heating Temperature Control：12 routes
Temperature setting range：0~300℃（could be set as needed）
Total Power Capacity：30KW
Overall Dimension：6500×1530×1910 (L×W×H)
Net weight：about 3200KG
三、Configuration:
1、Unwinding unit:
a) Structure: Horizontal, Controlled by dancing roller, cylinder, magnetic powder brake, frequency converter motor, infeed roller sensor and control system
b) Loading Shaft for unwinding: Air shaft with pneumatic lock device，diameter：76mm with ruler。
2 Unwind tension:
Control mode: Controlled by computer, magnetic powder brake, compensation potentiometer, pneumatic
cylinder dancing bar, composite type constant tension control system.
3 Web Position Control Device Control Method: dual photocells Detective Method: Reflection type photocell
Two color control,blue and green ( point at white paper,green white and blue transparent plastic),Tracking have
auto,manual,monocular,binoculus,close
4、Film inserting unit
Equipped with Membrane folding devices, easy to adjust width and place of film, Easy to adjust and stereotype, can
produce Stereoscopcs packing bag
Add shape stainless steel plate: 30mm, 100mm,150mm,200mm,250mm,300mm,350mm.
5、Teeth Shape Disk Knife: 2 Group
6、Heat Sealing Unit:2 Group
（1）Scalding plate form with upper heating
（2）Sealing Unit temperature control difference ±3℃, all heating plate temperature difference less than 3℃
（3）Sealing pressure use aerodynamic equilibrium pressure, adjustable of size, Display deviation ±0.1kg
（4）Heating plate is adjustable, range in 5mm
（5）Sealing time is adjustable
（6）620*620mm whole set heat pressure, 6 routes heating, 1 group
（7）Digital pneumatic pressure detective device: 4 groups（AIRTAC of Taiwan）
（8）Change Scalding plate wiring mode to 90 degree
wiring method.
7、Main transmission device
Structure：Crank rocker push-pull type
Diving mode:3.7kw inverter for 3.7kw 3P asynchronous motor
Driven mode: Speed reducer with ratio :1:13
Control mode: Centralized by PLC
Motion mode: Vertical up/down of frame work
8、Automatic positioning device
Optoelectronic eye: Italiana ADOS Change color auto or manual
(1)Location correction method:Computer control of photoelectric and servomoter encoder feedback.
(2) Step length and Actual length are agreement，the errorof indefinite length tracking is less than ±2mm,Alarm prompt for equipment after spectified cutting times.
(3) Cursor tracking can set many times, alarmed and stopped when miss the cursor
9、Longitudinal cutting
Structure ： Longitudinal cutting of circular knife
Equipped with 6 groups of disk knife and Waste blowing device
10、Transverse Cutter
Structure ： upper Cutting knife + adjustable device +fixed lower knife
Shape ： vertical double slideway Pneumatic Top pull shear
Transmission ： Use Eccentricity axis power
Adjustment ： Horizontal movement Pull handle adjustment
11、Glue place device
Structure ： Double station blowing ，each station can fine-tuning
12、Electrostatic elimination
Discharge traction place have Electrostatic elimination and safety protection
13、Collecting table
Stainless steel collecting table。
14、Rewinding Structure
Equipment is equipped with rewinding unit
a) Structure: Horizontal, Controlled by dancing roller, cylinder, magnetic powder brake, frequency converter motor,up and down double part to rewinding
b) Recharging shaft: Mechanical slip camshaft, apply to 76 mm Paper tube
c)Rewinding driven：Frequency conversion motor chain transport, adjustable for speed
15、Control system
Setting function
16、Mechanical requirements
（1）Standard parts in whole machine。
（2）Shield in whole machine, shape is beautiful easy to operation。
（3）In line with national standards of all parts。
四、Related device: (shall be prepared by customer)
Power source: 3 phase, 440V±10%,50HZ
air break switch 150A
With zero line,ground ling（R.S.T.E）
Pneumatic source: 35L/min(0.6Mpa)
Cooling water: 15L/min
五、Key Electric Components List：
|
SECTION |
COMPONENTS |
MODEL |
QUANTIT Y |
ORIGIN |
|
Infeed |
Infeed motor |
1.5kw |
1pc |
Panasonic(JAPAN) |
|
Pneumatic parts |
|
|
AIRTAC Taiwan |
|
|
Main driving |
Reducer |
1:13 |
1set |
MCG Taiwan |
|
Inverter |
3.7KW |
1set |
Panasonic(JAPAN) |
|
|
Main motor |
3.7KW |
1set |
MCG Taiwan |
|
|
Tension Control |
Auto Tension Controller |
ZL-V |
2set |
ZHONGXIN China |
|
Unwind |
Inverter |
0.4KW |
2set |
Panasonic(JAPAN) |
|
Unwind motor |
0.2KW |
2set |
MCG Taiwan |
|
|
Control |
Programmable controller |
PLC |
1set |
ZHONGXIN China |
|
Man-machine Interface |
Touch Screen |
1set |
Weinview Taiwan |
|
|
Solid relay |
|
12pcs |
Shanghai China |
|
|
Powder brake |
FZ25S |
2set |
CLD China |
|
|
EPC |
GB-V |
2set |
ZHONGXIN China |
|
|
low-voltage apparatus |
For whole machine |
|
|
Schneider |
|
Ball bearing |
For whole machine |
|
|
Harbin |
|
|
EPC Photoelectricity switch |
TL50-W |
4set |
LONGYOU CHINA |
|
Fixed length photoelectric |
|
TL50-W |
1PC |
Italiana ADOS |
|
Unwinding photoelectric |
|
|
4PCS |
Zhejiang CHINA |
|
low-voltage apparatus |
For whole machine |
|
|
Schneider |
|
Ball bearing |
For whole machine |
|
|
Harbin |
|
|
EPC Photoelectricity switch |
TL50-W |
4set |
LONGYOU CHINA |
|
Fixed length photoelectric |
|
TL50-W |
1PC |
Italiana ADOS |
|
Unwinding photoelectric |
|
|
4PCS |
Zhejiang CHINA |
六、Spare Parts List
Tool List Packed in the Plastic Tool Box
|
Tool Name |
Type/Size |
Qty |
Remark |
|
solid wrench |
8-10 |
1PC |
|
|
|
12-14 |
1PC |
|
|
|
17-19 |
1PC |
|
|
Hex Wrenches |
3 |
1PC |
|
|
|
4 |
1PC |
|
|
|
5 |
1PC |
|
|
|
6 |
1PC |
|
|
|
8 |
1PC |
|
|
|
10 |
1PC |
|
|
|
12 |
1PC |
|
|
Monkey wrench |
10 |
1PC |
|
|
Hook spanner |
38-42 |
1PC |
|
|
Cross-head Screwdrivers |
10 |
1PC |
|
|
Slot-type Screwdrivers |
10 |
1PC |
|
|
Grease Gun |
|
1PC |
|
|
Solid state relay |
|
5PC |
|
